Inverter device

ABSTRACT

An inverter device has an inverter stack and a switchboard housing the inverter stack. The inverter stack has an output relay bar connected to an output terminal thereof, and a lower frame configuring a bottom portion and formed from a plurality of frame members connected to form each side of a cuboid. The lower frame is formed such that the frame members configuring one side of a four-sided frame being penetrated by the output relay bar are formed of a non-magnetic body.

TECHNICAL FIELD

The present invention relates to an inverter device, and morespecifically, relates to an inverter device including an inverter stackhaving casters on a bottom portion thereof and a switchboard in whichthe inverter stack is housed by being entered from the front.

BACKGROUND ART

A heretofore known inverter device includes an inverter stack havingcasters on a bottom portion thereof and a switchboard in which theinverter stack is housed by being entered from the front (for example,refer to Patent Literature 1).

CITATION LIST Patent Literature

Patent Literature 1: JP-A-H07-123539

SUMMARY OF INVENTION Technical Problem

Although not clearly indicated in Patent Literature 1, the heretoforeknown inverter device is configured such that an output terminal of theinverter stack and an output relay terminal forming a switchboard, andto which an output wire connected to a load is attached , are linked bya plate-shaped output relay bar. Further, the inverter stack configuringthe inverter device is formed such that a lower frame that configures abottom portion, and which is passed through the output relay bar, isformed of stainless steel or the like, which is a non-magnetic body,with a view to prevent heating and vibration due to the occurrence of anovercurrent, or the like. The stainless steel is expensive compared to asteel plate or the like, which leads to an increase in the manufacturingcost of an inverter device that includes an inverter stack having thiskind of lower frame.

The invention, bearing in mind the heretofore described situation, hasan object of providing an inverter device such that it is possible toachieve a reduction in manufacturing cost while preventing heating andvibration due to the occurrence of an overcurrent, or the like.

Solution to Problem

In order to achieve the object, an inverter device according to thefirst aspect of the invention relates to an inverter device including aninverter stack and a switchboard that houses the inverter stack. Theinverter stack has an output relay bar linked to its own outputterminal, and a lower frame configuring a bottom portion and formed of aplurality of frame members linked so as to form the sides of a cuboid.The lower frame is formed such that frame members configuring one sideof a four-sided frame through which the output relay bar passes areformed of a non-magnetic body.

Advantageous Effects of Invention

According to the invention, the inverter stack has an output relay barlinked to its own output terminal, and a lower frame configuring abottom portion and formed of a plurality of frame members linked so asto form the sides of a cuboid, and the lower frame is such that framemembers configuring one side of a four-sided frame through which theoutput relay bar passes are formed of a non-magnetic body, because ofwhich it is possible to control the occurrence of an overcurrent, andthus possible to prevent heating and vibration due to the occurrence ofan overcurrent, or the like. Also, as it is possible to configure theother frame members of the lower frame of sheet-metal or the like, it ispossible to reduce manufacturing cost in comparison with when formingall the frame members of a non-magnetic body such as stainless steel.Consequently, an advantage is achieved in that it is possible to achievea reduction in manufacturing cost while preventing heating and vibrationdue to the occurrence of an overcurrent, or the like.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a perspective view showing an inverter device which is anembodiment of the invention.

FIG. 2 is a perspective view showing a state in which an inverter stackconfiguring the inverter device shown in FIG. 1 is conveyed by atransport cart.

FIG. 3 is a perspective view showing a state in which the transport cartapplied to the inverter device shown in FIG. 1 and FIG. 2 is viewed froma front side.

FIG. 4 is a perspective view showing a state in which the transport cartapplied to the inverter device shown in FIG. 1 and FIG. 2 is viewed froma rear side.

FIG. 5 is a perspective view showing an enlargement of a condition inwhich the transport cart is in close proximity of a switchboard.

FIG. 6 is a perspective view showing a housing bottom portion of theswitchboard shown in FIG. 1 and FIG. 2 in which the inverter stack ishoused.

FIG. 7 is a perspective view showing an enlargement of a main portion ofthe housing bottom portion shown in FIG. 6.

FIG. 8 is an illustration showing a state in which the housing bottomportion of the switchboard shown in FIG. 6 is viewed from the side.

FIG. 9 is a perspective view showing the inverter stack configuring theinverter device shown in FIG. 1 and FIG. 2.

FIG. 10 is an illustration showing the configuration of the uppersurface of an inverter main body.

FIG. 11 is a perspective view showing the configuration of a fan block.

FIG. 12 is an illustration illustrating a procedure for disposing thefan block in the inverter main body.

FIG. 13 is an illustration illustrating a procedure for disposing thefan block in the inverter main body.

FIG. 14, which illustrates a procedure for disposing the fan block inthe inverter main body, is an enlarged sectional view showing a state inwhich a main portion is viewed from the front side.

FIG. 15, which illustrates a procedure for disposing the fan block inthe inverter main body, is an enlarged sectional view showing a state inwhich a main portion is viewed from the side.

FIG. 16, which illustrates a procedure for disposing the fan block inthe inverter main body, is an enlarged sectional view showing a state inwhich a main portion is viewed from the side.

FIG. 17 is a front view of the fan block disposed on an upper portion ofthe inverter main body.

FIG. 18 is an enlarged sectional side view of a main portion of the fanblock disposed on an upper portion of the inverter main body.

FIG. 19 is an exploded perspective view of a main portion of the fanblock disposed on an upper portion of the inverter main body.

FIG. 20 is an illustration for illustrating a procedure for removing thefan block from the inverter main body.

FIG. 21 is a front view for illustrating a procedure for removing thefan block from the inverter main body.

FIG. 22 is an illustration for illustrating a procedure for removing thefan block from the inverter main body.

FIG. 23 is a perspective view showing an input side connection conditionof the inverter stack and switchboard.

FIG. 24 is an enlarged perspective view showing an enlargement of a mainportion shown in FIG. 23.

FIG. 25 is a perspective view showing a release of the input sideconnection condition of the inverter stack and switchboard.

FIG. 26 is a perspective view showing an output side connectioncondition of the inverter stack and switchboard.

FIG. 27 is a perspective view showing a second output relay barconfiguring an output relay bar shown in FIG. 26.

FIG. 28 is a side view showing a condition in which the second outputrelay bar configuring the output relay bar shown in FIG. 26 has beenremoved.

FIG. 29 is an illustration showing the configuration of a lower frame.

FIG. 30 is an illustration showing the configuration of a modificationexample of the lower frame.

FIG. 31 is a front view showing a first output relay unit.

FIG. 32 is a side view showing the first output relay unit.

FIG. 33 is a perspective view of the first output relay unit viewed fromthe front side.

FIG. 34 is a perspective view of the first output relay unit seen fromthe rear side.

FIG. 35 is a front view showing a second output relay unit.

FIG. 36 is a side view showing the second output relay unit.

FIG. 37 is a perspective view of the second output relay unit viewedfrom the front.

FIG. 38 is a perspective view of the second output relay unit viewedfrom behind.

FIG. 39 is an illustration showing a condition in which the first outputrelay unit shown in FIG. 31 to FIG. 34 is installed.

FIG. 40 is an illustration showing a condition in which the secondoutput relay unit shown in FIG. 35 to FIG. 38 is installed.

FIG. 41 is a perspective view of an attachment member applicable to thefirst output relay unit shown in FIG. 31 to FIG. 34 viewed from a frontside.

FIG. 42 is a perspective view of the attachment member applicable to thefirst output relay unit shown in FIG. 31 to FIG. 34 viewed from a rearside.

FIG. 43 is an illustration showing a condition in which the attachmentmember shown in FIG. 41 and FIG. 42 is applied.

DESCRIPTION OF THE EMBODIMENTS

Hereafter, referring to the attached drawings, a detailed descriptionwill be given of a preferred embodiment of an inverter device accordingto the invention.

FIG. 1 is a perspective view showing an inverter device which is anembodiment of the invention. The inverter device illustrated here isconfigured to include an inverter stack 10 and a switchboard 50. Theinverter stack 10 includes an inverter circuit in the interior thereof,is transported by a transport cart 1, as shown in FIG. 2, and installedin the target switchboard 50.

FIG. 3 and FIG. 4 each show the transport cart 1 applied to the inverterdevice shown in FIG. 1 and FIG. 2, wherein FIG. 3 is a perspective viewshowing a state in which the transport cart 1 is viewed from the front,while FIG. 4 is a perspective view showing a state in which thetransport cart 1 is viewed from a rear side.

As shown in FIG. 3 and FIG. 4, the transport cart 1 is configured of asupport surface 3, rail guides (guide members) 4, a fixing plate (fixingand supporting member) 5, and gripping portions 6 provided on a base 2including a plurality of (for example, four) cart casters 1 a.

The support surface 3 is configured of a steel plate, or the like, onthe upper surface of the base 2, and is a surface on which casters 10 aprovided on a bottom portion of the inverter stack 10 can roll. Thesupport surface 3 supports the inverter stack 10 in a condition in whichthe inverter stack 10 is mounted. As shown in FIG. 5, the supportsurface 3 has a height level the same as that of two mounting surfaces51 of the inverter stack 10 in the switchboard 50, that is, surfaces onwhich the casters 10 a of the inverter stack 10 can roll.

A protruding portion 3 a is provided on this kind of support surface 3.The protruding portion 3 a is a plate-shaped portion formed so as toprotrude backward from a rear edge portion of the support surface 3. Thesize of the left-to-right width of the protruding portion 3 acorresponds to the distance between the two mounting surfaces 51 in theswitchboard 50, and when bringing the transport cart 1 into proximityfrom the front, positioning in a horizontal direction is carried out bythe protruding portion 3 a entering an entrance portion 52 of theswitchboard 50 formed between the mounting surfaces 51, as shown in FIG.5.

The rail guides 4 are elongated plate-shaped bodies extending in alongitudinal direction on both left and right ends of the supportsurface 3. The rail guides 4 are fixed to the support surface 3 withscrews, or the like. The rail guides 4 of this kind guide the rolling ofthe casters 10 a of the inverter stack 10 when the inverter stack 10supported in a mounted condition by the support surface 3 is movedtoward the switchboard 50, and restrict deviation in a horizontaldirection of the inverter stack 10.

The fixing plate 5 is a plate-shaped body provided so as to standupright from the base 2 on the front side of the support surface 3. Aplurality of (for example, two) screw holes 5 a is formed in the fixingplate 5. When the inverter stack 10 is supported in a mounted conditionby the support surface 3, the screw holes 5 a are provided correspondingone each to screw holes 10 b formed in a lower front surface of theinverter stack 10. Because of this, when the inverter stack 10 issupported by the support surface 3, screws N1 are inserted from thefront through both the screw holes 5 a of the fixing plate 5 and thescrew holes 10 b of the inverter stack 10, and the fixing plate 5 isfastened to the inverter stack 10 by tightening the screws N1 byrotating them around the axes thereof.

That is, the fixing plate 5 fixes and supports the inverter stack 10 bybeing fastened to the inverter stack 10 supported by the support surface3 via fastening members such as the screws N1.

The gripping portions 6 are formed so as to form a left-right pair onthe base 2. The gripping portions 6 are configured by appropriatelybending pipes, which are elongated rod-shaped bodies, and connectingboth ends of each pipe to the base 2 by welding or the like, and aregripped by the user, that is, the conveyor of the inverter stack 10.References 7 in FIG. 3 and FIG. 4 are stoppers, and are provided on thegripping portions 6.

The inverter stack 10 mounted on and supported by the support surface 3of this kind of transport cart 1 is conveyed to the front of theswitchboard 50 in which the inverter stack 10 is to be installed, asshown in FIG. 2, and positioning is subsequently carried out by thetransport cart 1 being brought into proximity with the switchboard 50,and the protruding portion 3 a being entered into the predeterminedentrance portion 52 of the switchboard 50. Then, the screws N1 insertedthrough the screw holes 5 b and 10 b of the fixing plate 5 and inverterstack 10 are removed, thus releasing the fastening of the fixing plate 5and inverter stack 10, and the inverter stack 10 can be housed in theswitchboard 50 as shown in FIG. 1 by the inverter stack 10 being movedand entered from the front of the switchboard 50.

FIG. 6 is a perspective view showing a housing bottom portion of theswitchboard 50 shown in FIG. 1 and FIG. 2 in which the inverter stack 10is housed, FIG. 7 is a perspective view showing an enlargement of a mainportion of the housing bottom portion shown in FIG. 6, and FIG. 8 is anillustration showing a state in which the housing bottom portion of theswitchboard 50 shown in FIG. 6 is viewed from the side. As shown in FIG.6 to FIG. 8, the switchboard 50 includes an output relay terminal 53.

A plurality (for example, three) of the output relay terminal 53 beingprovided, a U-phase output relay terminal 53, a V-phase output relayterminal 53, and a W-phase output relay terminal 53 are providedextending in the inverter stack 10 entry direction, that is, thelongitudinal direction, and are provided in the housing bottom portionof the switchboard 50 so as to be aligned in parallel across insulators54. A rear surface end portion 531 of each of the output relay terminals53 bends downward, and an output wire 55 connected to a load such as,for example, a motor, is attached to each rear surface end portion 531.Also, a through hole 532 a is formed in a front surface end portion 532of each of the output relay terminals 53, and a nut 532 b is fixed andsupported on the lower surface corresponding to the relevant throughhole 532 a.

The output relay terminals 53 are positioned lower than a bottom portionof the inverter stack 10 to be housed, or more specifically, She outputrelay terminals 53 are in a position at a height level lower than thatof the casters 10 a of the inverter stack 10.

FIG. 9 is a perspective view showing the inverter stack 10 configuringthe inverter device shown in FIG. 1 and FIG. 2. The inverter stack 10 isconfigured to include a lower frame 20, an inverter main body 30, and afan block 40. The lower frame 20 configures the bottom portion of theinverter stack 10, and has the heretofore described casters 10 a.Although a detailed description will be given hereafter, the lower frame20 is formed of a plurality of frame members 21 linked by screwing, orthe like, so as to form the sides of a cuboid.

The inverter main body 30 is a housing incorporating in the interiorthereof various circuits, such as an inverter circuit. An aperture 31 isformed in the upper surface of the inverter main body 30, as shown inFIG. 10. Two protruding pieces 321 protruding frontward are formed on arear edge portion 32 of the upper surface of the inverter main body 30in which this kind of aperture 31 is formed. Also, a plate spring member322 is fixed by fastening with screws, or the like, to the rear edgeportion 32. A leading end portion 322 a of the plate spring member 322is of a form bent downward, and the leading end portion 322 a enters arectangular through hole 323 formed in the rear edge portion 32 fromabove.

Also, the inverter main body 30 is such that two slots 331 whosehorizontal direction is the longitudinal direction are formed in anupper front surface 33 connected to the upper surface in which theaperture 31 is formed. Body portions 60 a of bolt members 60 are passedthrough the slots 331 from the front, wherein the body portions 60 apassing through the slots 331 are screwed into nuts 612 fixed to a platemember 61 so as to pass through through holes 611, larger than the slots331, formed in the plate member 61, which is an elongated plate-likebody. Also, although not shown in FIG. 10, stopper nuts 62 arc fixed toleading end portions 60 b of the bolt members 60 (refer to FIG. 18 andFIG. 19).

The fan block 40 is disposed on an upper portion of the inverter mainbody 30, and is of a box form in the interior of which are housed aplurality of fans F for sending air to the inverter main body 30. Thefan block 40 forms a cuboid form of which the upper surface and lowersurface are opened, as shown in FIG. 11.

An engagement hole 41, a flange 42, and a latch hole 43 are formed inthis kind of fan block 40. A plurality (for example, two) of theengagement hole 41 is formed in a lower front surface of the fan block40, that is, in the front surface of a portion extending downward froman extended end portion extending forward from a lower end portion ofthe front surface of the fan block 40. The engagement holes 41 are of akeyhole shape wherein an attachment hole portion 411, of a diameterlarger than that of a head portion 60 c of the bolt member 60, and aclamping hole portion 412, of a diameter smaller than that of the headportion 60 c of the bolt member 60, are formed so as to be continuous.

The flange 42 is formed so as to extend downward at the rear side of aleft-right lower side edge portion forming a lower surface aperture 40 aof the fan block 40. The latch hole 43 is formed in the rear surface ofthe fan block 40, and is of a size such as to allow the protruding piece321 to be inserted through.

This kind of fan block 40 is engaged with and disposed on the invertermain body 30 in the following way. The fan block 40 is slid over theupper surface of the inverter main body 30 from the front toward therear so that the head portions 60 c of the bolt members 60 relativelypass through the attachment hole portions 411 of the engagement holes41, as shown in FIG. 12. At this time, the flange 42 of the fan block 40is positioned inward of an upper side edge portion 34 of the uppersurface of the inverter main body 30 in which the aperture 31 is formed,as shown in FIG. 13 and FIG. 14, preventing the sliding fan block 40from deviating more than necessary in a horizontal direction.

Then, the protruding piece 321 of the inverter main body 30 isrelatively inserted through the latch hole 43 of the fan block 40, asshown in FIG. 15, and the rear side of the fan block 40 engages with theinverter main body 30 by the leading end portion 322 a of the platespring member 322 holding down a rear extending portion 44 extendingbackward from a lower end portion of the rear surface of the fan block40 with its own elastic restoring force, as shown in FIG. 16.

Subsequently, the front side of the fan block 40 engages with theinverter main body 30, as shown in FIG. 17 to FIG. 19, by the boltmembers 60 being displaced in a horizontal direction so that the headportions 60 c thereof move from the attachment hole portions 411 to theclamping hole portions 412, and the bolt members 60 being tightened. Byso doing, it is possible to dispose the fan block 40 on the uppersurface of the inverter main body 30.

Meanwhile, this kind of fan block 40 is removed from the inverter mainbody 30 in the following way. A connector CN attached to the fan block40 is removed, thereby releasing the tightening force of the boltmembers 60, as shown in FIG. 20. Subsequently, the bolt members 60 aredisplaced in a horizontal direction so that the head portions 60 cthereof move from the clamping hole portions 412 to the attachment holeportions 411, as shown in FIG. 21. Then, the fan block 40 is removedfrom the inverter main body 30 by the fan block 40 being pulled out tothe front side, as shown in FIG. 22.

That is, between the inverter main body 30 and fan block 40, the boltmembers 60, engagement holes 41, protruding pieces 321, latch hole 43,and plate spring member 322 configure engagement means that causes thefan block 40 to engage with the inverter main body 30. In particular,the bolt members 60 and engagement holes 41 are such that, when the boltmembers 60 are tightened in a condition wherein the body portions 60 aof the bolt members 60 are passed through the clamping hole portions 412of the engagement holes 41, the fan block 40 is engaged with theinverter main body 30, while when the body portions 60 a are passedthrough the attachment hole portions 411 of the engagement holes 41 bythe tightening force of the bolt members 60 being released and the boltmembers 60 being slid in a horizontal direction relative to theengagement holes 41, the fan block 40 is allowed to be disengaged fromthe inverter main body 30 by being pulled out to the front side.

The inverter stack 10 having this kind of configuration is housed andinstalled in the switchboard 50 in the following way.

FIG. 23 is a perspective view showing an input side connection conditionof the inverter stack 10 and switchboard 50, while FIG. 24 is anenlarged perspective view showing an enlargement of a main portion shownin FIG. 23. As shown in FIG. 23 and FIG. 24, the inverter stack 10 issuch that two input terminals 35 provided on the inverter main body 30are each linked via an input relay bar 70 to an input side terminal 56of the switchboard 50.

The input relay bar 70 is a plate-shaped member that links the inputside terminal 56 and input terminal 35 as heretofore described by anupper end portion thereof being fastened via fastening members T to thecorresponding input side terminal 56 of the switchboard 50 and a lowerend portion thereof being fastened via fastening members T to thecorresponding input terminal 35 of the inverter stack 10.

Further, in each input relay bar 70, cutouts 72 are formed communicatingwith the same side portion (the right side portion or left side portion)in hole portions 71 through which bolts, which are the fastening membersT, pass.

As the cutouts 72 are formed in the hole portions 71 of the input relaybar 70 in this way, it is possible to disengage the input relay bar 70,without removing the fastening members T, by releasing the tighteningforce of the fastening members T, as shown in FIG. 25.

FIG. 26 is a perspective view showing an output side connectioncondition of the inverter stack 10 and switchboard 50. As shown in FIG.26 and also in the heretofore described FIG. 8, three output terminals(not shown) provided on the inverter main body 30 are each linked via anoutput relay bar 73 to the front surface end portion 532 of the outputrelay terminal 53 of the switchboard 50. Herein, three of the outputrelay bar 73 being provided, there is one that links a U-phase outputterminal and the U-phase output relay terminal 53, one that links aV-phase output terminal and the V-phase output relay terminal 53, andone that links a W-phase output terminal and the W-phase output relayterminal 53.

Each of this kind of output relay terminal bar 73 has the sameconfiguration, and includes a first output relay bar 731 and secondoutput relay bar 732. The first output relay bar 731 extends in avertical direction, and an upper end portion thereof is linked to thecorresponding output terminal.

The second output relay bar 732 has an L-shaped longitudinal sectionform, and more specifically, has a base portion 7321 and leading endportion 7322, as shown in FIG. 27. The base portion 7321 is a regionextending in a vertical direction and protruding downward from thebottom portion of the inverter stack 10, wherein an upper end portionthereof is fastened via a fastening member T to a lower end portion ofthe first output relay bar 731. The leading end portion 7322 is a regionextending forward from a lower end portion of the base portion 7321, andis fastened via a fastening member T to the front surface end portion532 of the corresponding output relay terminal 53. That is, the outputrelay terminal 53 provided in the switchboard 50 is such that the outputwire 55 connected to a load such as a motor is attached to the rearsurface end portion 531, and the front surface end portion 532 is linkedto the output terminal of the inverter stack 10 and fastened via afastening member T to the output relay bar 73 protruding downward fromthe bottom portion of the inverter stack 10.

An insertion hole 7321 a in the base portion 7321 through which thefastening member T is inserted, and an insertion hole 7322 a in theleading end portion 7322 through which the fastening member T isinserted, are formed in this kind of second output relay bar 732 so asto have a diameter larger than the outer diameter of the fasteningmember T.

Because of this, it is possible to absorb dimensional tolerance in ahorizontal direction and vertical direction with the insertion hole 7321a of the base portion 7321, and possible to absorb dimensional tolerancein a horizontal direction and longitudinal direction with the insertionhole 7322 a of the leading end portion 7322.

Also, the output relay bar 73 is such that it is possible to implementthe setting up of a single inverter that inspects the drive of theinverter stack 10 by removing the second output relay bar 732 from boththe first output relay bar 731 and the corresponding output relayterminal 53, as shown in FIG. 28.

As the output relay bar 73 is provided so as to pass through the lowerframe 20 of the inverter stack 10, the lower frame 20 is such that theframe members 21 configuring one side of a four-sided frame throughwhich the output relay bar 73 passes, that is, the frame member 21configuring a front upper side and the frame member 21 configuring afront lower side, are formed of a non-magnetic body such as, forexample, stainless steel, while the other frame members 21 are formed ofsheet-metal, or the like, as shown in FIG. 29.

By the frame members 21 configuring one side of the four-sided framethrough which the output relay bar 73 passes being formed of anon-magnetic body in this way, it is possible to control the occurrenceof an overcurrent.

In FIG. 29, the frame member 21 configuring the front upper side and theframe member 21 configuring the front lower side are formed of anon-magnetic body as one side of the four-sided frame through which theoutput relay bar 73 passes, but the lower frame 20 of the embodiment issuch that a front portion 23 of the lower frame 20, formed oflongitudinal frame members 22 configuring a left-right pair of frontlongitudinal sides linking the frame member 21 configuring the frontupper side and the frame member 21 configuring the front lower side, maybe formed of a non-magnetic body such as, for example, stainless steel,as shown in FIG. 30.

With this kind of configuration too, by the frame members 21 configuringone side of the four-sided frame through which the output relay bar 73passes being formed of a non-magnetic body, it is possible to controlthe occurrence of an overcurrent.

The heretofore described inverter device is such that the output relaybars 73 are an output relay unit, wherein one linking the U-phase outputterminal and U-phase output relay terminal 53, one linking the V-phaseoutput terminal and V-phase output relay terminal 53, and one linkingthe W-phase output terminal and W-phase output relay terminal 53 areshown, but in the embodiment, an output relay unit alternativelyselected from a first output relay unit 80 and second output relay unit90 may be used as the output relay unit instead of the output relay bar73.

Each of FIG. 31 to FIG. 34 shows the first output relay unit 80, whereinFIG. 31 is a front view, FIG. 32 is a side view, FIG. 33 is aperspective view viewed from the front, and FIG. 34 is a perspectiveview viewed from the rear.

The first output relay unit 80 illustrated here includes three outputrelay bars 81 and a fixing plate 82. The three output relay bars 81 areone that links the U-phase output terminal and the U-phase output relayterminal 53, one that links the V-phase output terminal and the V-phaseoutput relay terminal 53, and one that links the W-phase output terminaland the W-phase output relay terminal 53.

The three output relay bars 81 include a first output relay bar 811 andsecond output relay bar 812. The first output relay bar 811 extends in avertical direction, and an upper end portion thereof can be linked tothe corresponding output terminal. The second output relay bar 812 hasan L-shaped longitudinal section form, and more specifically, has a baseportion 8121 and leading end portion 8122. The base portion 8121 extendsin a vertical direction, and an upper end portion thereof is fastenedvia a fastening member T to a lower end portion of the first outputrelay bar 811. The leading end portion 8122 is a region extendingforward from a lower end portion of the base portion 8121, and can befastened via a fastening member T to the front surface end portion 532of the corresponding output relay terminal 53. Further, an insertionhole (not shown) in the base portion 8121 through which the fasteningmember T is inserted, and an insertion hole 8122 a in the leading endportion 8122 through which the fastening member T is inserted, areformed in the second output relay bar 812 so as to have a diameterlarger than the outer diameter of the fastening member T.

The fixing plate 82 is configured by carrying out an appropriate bendingprocess on sheet-metal, and is integrally linked with the three outputrelay bars 81 across resin 80 a, which is an insulating member, therebyforming a unit. This kind of fixing plate 82 is for fixing in theinverter stack 10. References 83 in FIGS. 31 to 34 are Hall effectcurrent transformers, and carry out current detection.

As this kind of first output relay unit 80 has the three output relaybars 81, the three phases of output from the output terminals can beoutput as they are to the output relay terminals 53.

Each of FIG. 35 to FIG. 38 shows the second output relay unit 90,wherein FIG. 35 is a front view, FIG. 36 is a side view, FIG. 37 is aperspective view viewed from the front, and FIG. 38 is a perspectiveview viewed from the rear.

The second output relay unit 90 illustrated here includes one outputrelay bar 91 and a fixing plate 92. The output relay bar 91 includes afirst output relay bar 911 and second output relay bar 912. The firstoutput relay bar 911 extends in a vertical direction, and an upper endportion thereof can be linked to the three output terminals.

The second output relay bar 912 has an L-shaped longitudinal sectionform, and more specifically, has a base portion 9121 and leading endportion 9122. The base portion 9121 extends in a vertical direction, andan upper end portion thereof is fastened via a fastening member T to alower end portion of the first output relay bar 911. The leading endportion 9122 is a region extending forward from a lower end portion ofthe base portion 9121, and can be fastened via a fastening member T tothe front surface end portion 532 of any output relay terminal 53.Further, an insertion hole (not shown) in the base portion 9121 throughwhich the fastening member T is inserted, and an insertion hole 9122 ain the leading end portion 9122 through which the fastening member T isinserted, are formed in the second output relay bar 912 so as to have adiameter larger than the outer diameter of the fastening member T.

The fixing plate 92 is configured by carrying out an appropriate bendingprocess on sheet-metal, and is integrally linked with the output relaybar 91 across resin 90 a, which is an insulating member, thereby forminga unit. This kind of fixing plate 92 is for fixing in the inverter stack10. References 93 in FIGS. 35 to 38 are Hall effect currenttransformers, and carry out current detection.

As this kind of second output relay unit 90 has the one output relay bar91, the three phases of output from the output terminals can be outputto the output relay terminals 53 as a single phase, which is one of theU-phase, V-phase, or W-phase.

Further, the first output relay unit 80 may be used as the output relayunit by fixing it to the lower frame 20 of the inverter stack 10 via thefixing plate 82 and fastening the output relay bars 81 to the outputterminals and output relay terminals 53, as shown in FIG. 39, or thesecond output relay unit 90 may be used as the output relay unit byfixing it to the lower frame 20 of the inverter stack 10 via the fixingplate 92 and fastening the output relay bar 91 to the output terminalsand one of the output relay terminals 53, as shown in FIG. 40.

As heretofore described, the transport cart 1 is such that the supportsurface 3 that supports the inverter stack 10 in a mounted condition hasa height level the same as that of the inverter stack 10 mountingsurfaces 51 in the switchboard 50 in which the inverter stack 10 is tobe installed, and positioning in a horizontal direction is carried outby the protruding portion 3 a provided so as to protrude outward fromthe support surface 3 entering the entrance portion 52 of theswitchboard 50 formed between the mounting surfaces 51, because of whichthere is no need for high positioning accuracy, as there is with aheretofore used lifter. Moreover, there is no need for a mechanism, orthe like, that moves a support base in a vertical direction, as there iswith a lifter. Consequently, according to the transport cart 1, it ispossible to more easily install the inverter stack 10 in the switchboard50, while achieving a reduction in cost.

Also, according to the transport cart 1, the rail guides 4 disposed onthe support surface 3 in the direction in which the inverter stack 10can move restrict deviation in a horizontal direction with respect tothe direction of movement when moving the inverter stack 10, because ofwhich it is possible to carry out the inverter stack 10 installationwork well.

Furthermore, according to the transport cart 1, the inverter stack 10 isfixed and supported by the fixing plate 5 standing upright from thesupport surface 3 being fastened via fastening members such as thescrews N1 to the inverter stack 10 supported by the support surface 3,because of which it is possible to prevent the inverter stack 10 fromfalling even during transportation.

Further still, according to the transport cart 1, the gripping portions6 are provided so as to form a left-right pair on the base 2 includingthe support surface 3, because of which it is possible to transport theinverter stack 10 well, even in a narrow passage, or the like.

The inverter stack 10 is such that, when the bolt members 60 aretightened in a condition wherein the body portions 60 a of the boltmembers 60 are passed through the clamping hole portions 412 of theengagement holes 41, the fan block 40 is engaged with the inverter mainbody 30, while when the body portions 60 a are passed through theattachment hole portions 411 of the engagement holes 41 by thetightening force of the bolt members 60 being released and the boltmembers 60 being slid in a horizontal direction relative to theengagement holes 41, the fan block 40 is allowed to be disengaged fromthe inverter main body 30 by being pulled out to the front side, becauseof which it is possible to disengage the fan block 40 from the invertermain body 30 even when the width of the housing region in which theinverter stack 10 is installed is small, and thus possible to easilycarry out the work of removing the fan block 40. In particular,according to the inverter stack 10, the stopper nuts 62 are fixed to theleading end portions 60 b of the bolt members 60, because of which thebolt members 60 do not fall out even when the tightening force of thebolt members 60 is released. Consequently, it is possible to prevent thebolt members 60 from falling out when disengaging the fan block 40 fromthe inverter main body 30.

Also, according to the inverter stack 10, when the fan block 40 isdisposed on the upper surface of the inverter main body 30, theprotruding piece 321 of the inverter main body 30 is inserted throughthe latch hole 43 of the fan block 40, and furthermore, the rearextending portion 44 of the fan block 40 is held down by the platespring member 322 attached to the inverter main body 30, because ofwhich it is sufficient simply to push the fan block 40 in toward therear, and thus possible to carry out the fan block 40 installation workwell.

The heretofore described inverter device is such that the output relayterminals 53 are provided so as to extend in the inverter stack 10 entrydirection in the housing bottom portion in which the inverter stack 10is housed, the output wire 55 connected to a load such as a motor isattached to the rear surface end portion 531, and the front surface endportion 532 is linked to the output terminal of the inverter stack 10and fastened via the fastening member T to the output relay bar 73protruding downward from the bottom portion of the inverter stack 10,because of which it is possible to release the output side connectioncondition of the inverter stack 10 and switchboard 50 simply byreleasing the fastenings of the output relay terminals 53 and outputrelay bars 73. Consequently, according to the inverter device, it ispossible to easily remove the inverter stack 10 from the switchboard 50.

Also, according to the inverter device, the input relay bar 70 is suchthat, as the fastening members T, such as bolts, are inserted throughthe hole portions 71 in which are formed the cutouts 72 communicatingwith the same side portion, it is possible to disengage the input relaybar 70, without removing the fastening members T, by releasing thetightening force of the fastening members T, and thus possible torelease the input side connection condition of the inverter stack 10 andswitchboard 50. Consequently, for this reason too, it is possible toeasily remove the inverter stack 10 from the switchboard 50.

Furthermore, according to the inverter device, the lower frame 20configuring the inverter stack 10 is such that, as the frame members 21configuring one side of the four-sided frame through which the outputrelay bar 73 passes are formed of a non-magnetic body, it is possible tocontrol the occurrence of an overcurrent, because of which it ispossible to prevent heating and vibration due to the occurrence of anovercurrent, or the like. Also, as the other frame members 21 of thelower frame 20 are configured of sheet-metal or the like, it is possibleto reduce manufacturing cost in comparison with when forming all theframe members of a non-magnetic body such as stainless steel.Consequently, it is possible to achieve a reduction in manufacturingcost while preventing heating and vibration due to the occurrence of anovercurrent, or the like. Provided that it is clear that no overcurrentdue to the magnitude of the current transmitted through the output relaybar 73 will occur in the lower frame 20, the frame members 21 formed ofa non-magnetic body may be replaced with frame members formed of amagnetic body such as sheet-metal. When it is clear in this way that noovercurrent will occur, it is possible to achieve a reduction inoperational cost by configuring all the frame members 21 configuring thelower frame 20 of a magnetic body.

Further still, according to the inverter device, it is possible to usean output relay unit alternatively selected from the first output relayunit 80 and second output relay unit 90 as the output relay unit insteadof the output relay bar 73, because of which it is possible to easilycarry out a change in the output terminal configuration linking theinverter stack 10 and switchboard 50.

Heretofore, a description has been given of a preferred embodiment ofthe invention but, the invention not being limited to this, variouschanges can be carried out.

In the heretofore described embodiment, an output relay unitalternatively selected from the first output relay unit 80 and secondoutput relay unit 90 is used as the output relay unit, but the inventionis such that an output relay unit having the, following kind ofattachment member 84 may be used as a modification example of the firstoutput relay unit 80.

Each of FIG. 41 and FIG. 42 shows the attachment member 84, which isapplicable to the first output relay unit 80 shown in FIG. 31 to FIG.34, wherein FIG. 41 is a perspective view viewed from the front, whileFIG. 42 is a perspective view viewed from the rear. The attachmentmember 84 illustrated here includes three output relay attachment bars85.

The three output relay attachment bars 85 include a first output relayattachment bar 851 and second output relay attachment bar 852. The firstoutput relay attachment bar 851 is formed to have a first base portion8511 extending in a vertical direction, a right extending portion 8512extending rightward from an upper end portion of the first base portion8511, and a left extending portion 8513 extending leftward from a lowerend portion of the first base portion 8511, wherein the first baseportion 8511 is linked to an attachment fixing plate 86 across resin 84a, which is an insulating member.

The second output relay attachment bar 852 is formed to have a secondbase portion 8521 extending in a vertical direction, a rear extendingportion 8522 extending backward from an upper end portion of the secondbase portion 8521, and a front extending portion 8523 extending forwardfrom a lower end portion of the second base portion 8521, wherein therear extending portion 8522 is fastened via a fastening member T to theleft extending portion 8513 of the first output relay attachment bar851.

This kind of attachment member 84 is used by fixing the attachmentfixing plate 86 to the lower frame 20 of the inverter stack 10 andfastening the front extending portion 8523 of each second output relayattachment bar 852 to the leading end portion 8122 of the correspondingsecond output relay bar 812 via a fastening member T, as shown in FIG.43.

By using the first output relay unit 80 including this kind ofattachment member 84 as the output relay unit, it is possible to respondflexibly to customer demands and specification changes.

REFERENCE SIGNS LIST

-   1 Transport cart-   1 a Cart caster-   2 Base-   3 Support surface-   3 a Protruding portion-   4 Rail guide (guide member)-   5 Fixing plate (fixing and supporting member)-   5 a Screw-   6 Gripping portion-   10 Inverter stack-   10 a Caster-   20 Lower frame-   21 Frame member-   30 Inverter main body-   31 Aperture-   32 Rear edge portion-   321 Protruding piece-   322 Plate spring member-   322 a Leading end portion-   323 Through hole-   33 Upper front surface-   331 Slot-   34 Upper side edge portion-   35 Input terminal-   40 Fan block-   40 a Lower surface aperture-   41 Engagement hole-   411 Attachment hole portion-   412 Clamping hole portion-   42 Flange-   43 Latch hole-   44 Rear extending portion-   50 Switchboard-   51 Mounting surface-   52 Entrance portion-   53 Output relay terminal-   531 Rear surface end portion-   532 Front surface end portion-   532 a Through hole-   532 b Nut-   54 Insulator-   55 Output wire-   56 Input side terminal-   60 Bolt member-   60 a Body portion-   60 b Leading end portion-   60 c Head portion-   61 Plate member-   611 Through hole-   612 Nut-   62 Stopper nut-   70 Input relay bar-   71 Hole portion-   72 Cutout-   73 Output relay bar-   731 First output relay bar-   732 Second output relay bar-   7321 Base portion-   7322 Leading end portion-   7321 a Insertion hole-   7322 a Insertion hole-   80 First output relay unit-   81 Output relay bar-   80 a Resin-   811 First output relay bar-   812 Second output relay bar-   8121 Base portion-   8122 Leading end portion-   8122 a Insertion hole-   82 Fixing plate-   84 Attachment member-   84 a Resin-   85 Output relay attachment bar-   851 First output relay attachment bar-   8511 First base portion-   8512 Right extending portion-   8513 Left extending portion-   852 Second output relay attachment bar-   8521 Second base portion-   8522 Rear extending portion-   8523 Front extending portion-   86 Attachment fixing plate-   90 Second output relay unit-   90 a Resin-   91 Output relay bar-   911 First output relay bar-   912 Second output relay bar-   9121 Base portion-   9122 Leading end portion-   9122 a Insertion hole-   92 Fixing plate-   F Fan-   T Fastening member

1. An inverter device, comprising: an inverter stack; and a switchboardhousing the inverter stack, wherein the inverter stack has an outputrelay bar connected to an output terminal thereof, and a lower frameconfiguring a bottom portion and including a plurality of frame membersconnected to form each side of a cuboid, and the lower frame is formedsuch that one of the frame members configuring one side of a four-sidedframe being penetrated by the output relay bar is formed of anon-magnetic body.
 2. An inverter device according to claim 1, whereinone of the frame members configuring one side of the frame constructingan upper side of the four-sided frame in the lower frame is formed of anon-magnetic body, and one of the frame members configuring one side ofthe frame constructing a lower side of the four-sided frame in the lowerframe is formed of a non-magnetic body.
 3. An inverter device accordingto claim 1, wherein the lower frame includes a front portion comprisingone of the frame members configuring one side of the frame constructingan upper side of the four-sided frame in the lower frame, one of theframe members configuring one side of the frame constructing a lowerside of the four-sided frame in the lower frame, and longitudinal framemembers connecting the one of the frame members in the upper side andone of the frame member in the lower side, and the frame members formingthe front portion are formed of a non-magnetic body.